Call For Paper Volume:4 Issue:10 Oct'2017 |

Automated Poka Yoke System for Geared Shaft Assembly

Publication Date : 10/07/2015



Author(s) :

Tejas R Bakliwal , Prof. Manoj A Mechkul .


Conference Name :
4th International Conference on Recent Trends in Engineering & Technology(ICRTET-2015) July 2-4,2015 Organized by SNJB's KBJ College of Engineering,Chandwad,Nashik,Maharashtra,India



Abstract :

In this paper we propose a system using PLC (Programmable Logic Controller) & Sensors which will reduce all human errors while assembly of geared shaft in automobile industry .Every human being makes mistake in work. Traditionally managers think these are due to the carelessness of the workers. But lean manufacturing understands that large portion of these mistakes is due to the problems in the system itself. Therefore lean manufacturing needs a system which is mistake proof by nature itself. This is known as “Zero Quality Control” or “Poka-yoke”. All sensor output fed to PLC for the detection of sequence. If the sequence is OK then Pneumatic Press will be automatically operated by PLC to complete the operation. If sequence is not followed, it will not process for next operation. Thus, this simple principle can lead to massive savings in Manufacturing Industries.


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